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IBZDPS-200KVA transformer

The IBZDPS-200KVA industrial transformer is designed for various types of water-cooled welding machines. It utilizes a 380V/50-60Hz input power supply, integrates 85°C intelligent temperature control and a ZG1/4 quick-connect water cooling system (8L/min flow rate), and passes the 3800V/1min withstand voltage test (leakage current ≤0.5mA). Its F-class insulation ensures continuous and stable operation at a 50% duty cycle.

    Product Features

    1.Advanced Cooling Configuration‌

    Bimetallic radiator assembly (C11000铜+6063铝,散热面积≥2.3㎡)

    ▶ High-efficiency water circuit: 8±0.5L/min @ 0.25MPa

    ▶ Dual PT100 thermal sensors (Class A accuracy per IEC 60751)

    2‌.Engineered Safety Provisions‌

    Dielectric strength tested at 3800VAC/50Hz for 60s (IEC 60076-11 compliant)

    4-tier diagnostic system:

    ▶ LED status matrix (power/overload/leakage/thermal)

    ▶ RS-485 fault code output (MODBUS-RTU protocol)

    3‌.Universal Interface Solution‌

    Multi-process welding compatibility:

    ▶ MIG: Supports 350A @ 60% duty cycle

    ▶ TIG: HF start compatibility (5kV/1MHz)

    Environmental resilience:

    ▶ IP54 certified (EN 60529)

    ▶ -25℃~+55℃ operational range

     

    Product Overview‌

    ◆Magnetic circuit design

    Step-by-step optimization structure

    No-load loss reduced by 20%

    ◆Thermal management performance

    40℃ ambient heat recovery: 12 minutes

    Copper-aluminum composite heat dissipation system

    ◆Cable compatibility

    25m extension without pressure drop

    Support mainstream welding gun interfaces

    ◆Energy efficiency features

    50% load efficiency ≥95%

    Full load efficiency ≥93%

    ◆Power quality

    Harmonic distortion rate <3%

    Compliant with EN 61000-3-2

    ◆‌Compliance Certification‌

    CE EMC certification (2014/30/EU)

    3800V withstand voltage insulation

     

    Application Locations‌

    -Ship segmented thick plate submerged arc welding system‌

    Specially used for welding processing of large and medium-sized steel structure components in shipbuilding.

    Adopting high-efficiency submerged arc welding technology, suitable for welding 20-100mm thick plates.

    Equipped with automatic control system to ensure welding quality consistency.

     

    -Pressure pipe full-position automatic welding workstation

    Suitable for girth welding of various pressure pipelines.

    Possesses full-position welding capabilities to meet welding requirements at different angles.

    Integrated automatic control system to achieve high-precision welding.

     

    -Robotic welding cell for construction machinery structural parts

    Automated welding solutions for large structural parts of construction machinery.

    Use industrial robots to achieve highly flexible welding operations.

    Suitable for welding processing requirements of various structural forms.