Leave Your Message

ZGS□-12/0.4 (American style) outdoor prefabricated substation

ZGS□-12/0.4 prefabricated substation is a domestic American-style box-type transformer, representing the advanced level of modern power distribution technology. As an important power supply unit in the cable distribution network, this product integrates multiple functions such as high-voltage control, protection, substation and distribution equipment into one, forming a complete set of prefabricated products. This design not only improves the overall performance of the equipment, but also simplifies the installation and maintenance process.The design of the prefabricated substation also takes into account environmental harmony, which can be well integrated with the surrounding environment and reduce the impact on the lives of surrounding residents. By adopting advanced materials and technologies, the product performs well in terms of moisture resistance, corrosion resistance and oxidation resistance, ensuring the stable operation of the equipment under various climatic conditions.

    Product Usage

    This product places high-voltage load switches and high-voltage fuses in the transformer oil, and has two structural forms: one in the same box as the transformer body or in a separate box. The oil tank adopts a fully sealed structure and is equipped with oil temperature gauge, oil level gauge, pressure gauge, pressure relief valve, oil drain valve and other components to monitor the operating status of the transformer. This product is divided into ring network type, terminal type and power supply type power supply mode. In order to make this product more suitable for the actual requirements of my country's power grid, the company has also launched plug-in dry-type fuses, and the melting of the fuse does not affect the performance of the transformer oil. Based on the complexity of the low-voltage feed-out requirements, the ZGS□-12/0.4 type product is divided into three shell forms: standard type, enhanced type and comprehensive type, so that users and design units can be more flexible and economical when selecting.

     

    ZGS□-12/0.4 prefabricated substation is not only an important part of the power distribution system, but also a key equipment to promote the modernization and intelligent development of power. Its wide application prospects and superior performance make it an indispensable solution in the power industry.

    Usage Environment

    1.Ambient temperature: maximum temperature +40℃, minimum temperature -30℃;

    2.Altitude ≤ 1000m;

    3.Wind speed: equivalent to 34m/s (not more than 700pa);

    4.Humidity: The average daily relative humidity is not more than 95%, and the average monthly relative humidity is not more than 95%;

    5.Shockproof: horizontal acceleration is not more than 0.4m/s2; vertical acceleration is not more than 0.15m/s2;

    6.Installation site inclination: no more than 3°;

    7.Installation environment: The surrounding air is not obviously polluted by corrosive and flammable gases, and there is no severe vibration at the installation site;

    8.If the ordering of this product exceeds the above conditions, you may negotiate with our company.

     

    Product Benefits

    1.Compact structure and small size, only about 1/3~1/5 of the domestic European box transformer with the same capacity, greatly reducing the floor space.

    2.Fully sealed and fully insulated structure, no insulation distance required, reliable protection of personal safety.

    3.High voltage wiring can be used for both ring network and terminal, with flexible power supply mode and high reliability.

    4.The transformer has excellent performance; low loss, low noise, low temperature rise: strong overload capacity, short circuit resistance, and strong impact resistance.

    5.It can meet various low-voltage feed-out requirements. You can choose according to the scheme or design it yourself.

    6.The cable heads are of two types: 200A elbow plug and 600A "T" type fixed cable connector. Both can be equipped with fully insulated zinc oxide lightning rods. The 200A cable head can be plugged and unplugged under load and can also serve as an isolating switch.

    Product Ratings

    Rated voltage

    10kV/0.4kV

    High voltage side rated voltage

    10kV

    High voltage side maximum voltage

    12kV

    Low voltage side rated voltage

    0.4kV

    Rated frequency

    50Hz

    High voltage switch thermal stability capacity

    20kVA/26kVA

    Rated short-circuit breaking capacity of
    low-voltage main circuit switch

    35kA

    Rated short-circuit breaking capacity of
    low-voltage distribution circuit switch

    35kA

    High voltage load switch transfers current

    >1500A

    Noise Level

    <50dB

    Enclosure protection grade

    Not less than IP3X

    Insulation level:

    Rated voltage(kV)

    10

    0.4

    Transformer

    Switch to ground
    and between phases

    Switch isolation
    break

    Power frequency withstand voltage(kV)

    35

    42

    48

    2.5

    Impulse withstand voltage peak value(kV)

    75

    75

    85

    -

    Structural features

    The box shell skeleton structure of the prefabricated substation is made of channel steel and angle steel, which has high mechanical strength and ensures stability and durability under various environmental conditions. The outer shell is made of high-quality materials such as aluminum alloy plates, with a smooth surface, which is both beautiful and has good anti-corrosion properties, and can effectively resist erosion from the external environment. The base of the box is 300~600mm higher than the foundation. The design takes into account the needs of moisture and water accumulation to ensure the safe operation of the equipment.

     

    All cabinet doors open outwards at an angle greater than 90°and are equipped with positioning devices for easy operation and maintenance. Each door is equipped with a handle, a hidden latch, and a hidden lock that is rainproof, anti-blocking, and anti-rust to ensure the safety and anti-theft of the equipment. The entire cabinet adopts a fully sealed anti-theft structure, which further enhances the safety of the equipment.

     

    In order to ensure that the temperature of all electrical equipment does not exceed its maximum allowable temperature when operating at normal ambient air temperature, the box is designed with sufficient natural ventilation holes and heat insulation measures. These ventilation holes can effectively promote air circulation, reduce the internal temperature, and ensure the normal operation of the equipment.

     

    The box of the prefabricated substation is equipped with a dedicated grounding conductor, which is equipped with fixed connection terminals connected to the grounding grid. The number is more than two and has obvious grounding marks. The diameter of the grounding terminal is not less than 12mm, and copper bolts are used to ensure good conductivity. The grounding conductor is made of copper tape, with a current density of no more than 200S/mm² and a load area of no less than 30mm². It can withstand the maximum short-circuit current without overheating or affecting the safety of surrounding objects. The dynamic thermal stability current borne by the dedicated grounding conductor should be coordinated with the grounding method of the high-voltage distribution device to ensure the safety and reliability of the entire system.

     

    The prefabricated substation not only has high strength and aesthetics in structure, but also has comprehensive design in terms of safety, ventilation and grounding performance, fully meeting the needs of modern power distribution systems.

    Transformer performance parameters

    Performance level of S9, S10, S11 series oil-immersed transformers for 10KV prefabricated transformer stations

    Serial
    number

    Rated
    capacity(kVA)

    Rated voltage

    Voltage
    regulation
    range(%)

    Connection
    group
    number

    No-load
    current (%)

    Loss(W)

    Impedance
    voltage
    (%)

    Noise
    (dB)

    Temperature
    rise

    High
    voltage
    (kV)

    Low
    voltage
    (kV)

    No load

    load

    S9

    S10/S11

    S9

    S10

    S11

    S9

    S10/S11

    1

    30

    6
    6.3
    10

    0.4
    (0.69)

    ±5
    (±2x25)

    Yyn0
    Dyn11

    2.2

    2.0

    130

    600

    4

    5.5

    Top oil temperature 60°
    Coil 65°

    2

    50

    2.0

    1.8

    170

    870

    3

    63

    1.9

    1.5

    200

    1040

    4

    80

    1.7

    1.2

    250

    1250

    5

    100

    1.6

    1.1

    290

    1500

    6

    125

    1.5

    1.0

    340

    270

    1800

    7

    160

    1.4

    1.0

    400

    310

    2200

    8

    200

    1.4

    0.8

    480

    375

    2600

    9

    250

    1.2

    0.8

    560

    455

    400

    3050

    3000

    10

    315

    1.1

    0.7

    670

    540

    475

    3650

    3600

    11

    400

    1.0

    0.7

    800

    650

    570

    4300

    4200

    12

    500

    1.0

    0.6

    960

    775

    680

    5100

    5000

    13

    630

    0.9

    0.6

    1200

    920

    800

    6200

    6000

    4.5

    14

    800

    0.8

    0.6

    1400

    1120

    980

    7500

    7400

    15

    1000

    0.7

    0.5

    1700

    1320

    1150

    10300

    9860

    16

    1250

    0.6

    0.5

    1950

    1560

    1360

    12800

    12000

    17

    1600

    0.6

    0.5

    2400

    1880

    1640

    14500

    14000

    Note: a. The high voltage tapping range of the transformer can be designed to be ±2x2.5% according to customer requirements.

    1. According to customer requirements, the low voltage of the transformer can be designed to be 0.69KV.

    Load switch performance parameters

    Rated
    current
    (A)

    Rated
    voltage
    (kV)

    Impulse
    withstand
    voltage(kV)

    Power frequency
    withstand voltage
    (1min.kV)

    Rated
    short-time
    withstand
     current (kA/S)

    Short circuit
    closing current
    (kA)

    Rated peak
    withstand
    current(kA)

    Load
    operation
    times

    Number of
    mechanical operations

    315

    12

    75

    42

    12.5/2

    31.5

    31.5

    100

    2000

    630

    12

    75

    42

     16/4

    40

    40

    100

    3000

    ZGS-12/0.4-□ Standard type dimensions

    Standard

    Capacity kVA

    A

    B

    C

    D

    E

    F

    H

    100-250

    1900

    1650

    1250

    650/800

    600

    1410/1560

    1450

    315

    1900

    1650

    1350

    650/800

    650

    1460/1610

    1450

    400-500

    1900

    1750

    1450

    650/800

    650

    1490/1640

    1550

    630

    1900

    1750

    1550

    650/800

    700

    1580/1730

    1550

    800

    1900

    1850

    1550

    650/800

    700

    1640/1790

    1650

    1000

    1900

    1850

    1650

    650/800

    700

    1640/1790

    1650

    ZGS-12/0.4-□ Reinforced Dimensions

    Enhanced

    Capacity kVA

    A

    B

    C

    D

    E

    F

    H

    100-250

    2400

    1650

    1250

    800

    600

    1560

    1450

    315

    2400

    1650

    1350

    800

    650

    1610

    1450

    400-500

    2400

    1750

    1450

    800

    650

    1640

    1550

    630

    2400

    1750

    1550

    800

    700

    1730

    1550

    800

    2400

    1850

    1550

    800

    700

    1790

    1650

    1000

    2400

    1850

    1650

    800

    700

    1790

    1650

    ZGS-12/0.4-□ Comprehensive type overall dimensions

    Enhanced

    Capacity kVA

    A

    B

    C

    D

    E

    F

    G

    M

    N

    100-250

    2400

    1750

    1250

    800

    600

    1750

    1560

    950

    550

    315

    2400

    1750

    1350

    800

    650

    1750

    1610

    950

    550

    400-500

    2400

    1850

    1450

    800

    650

    1750

    1640

    950

    550

    630

    2400

    1850

    1550

    800

    650

    1750

    1720

    950

    550

    800

    2400

    1950

    1550

    800

    650

    1750

    1790

    950

    550

    1000

    2400

    1950

    1650

    800

    700

    1750

    1840

    950

    550