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SG Three Phase Dry Transformer

The SG series three-phase dry-type transformers (160VA-600kVA) are developed based on Siemens technology. The 160VA-16kVA range is fully compatible with the 4AP series, supports ±5% tap adjustment and customized winding design, and complies with standards such as VDE0550/IEC439/GB5226. They are suitable for three-phase power supply systems below 500V.

    Product Technical Background and Positioning

    As a model product for the localization of Siemens technology, the JSG series covers the full power range from 160VA small control transformers to 600KVA industrial-grade transformers. The 160VA-16KVA power range is achieved through three key technological innovations:

    Mechanical compatibility: The mounting flange hole distance tolerance is controlled within ±0.3mm, and it is 100% interchangeable with the Siemens 4AP series.

    Thermal design optimization: Adopting stepped heat dissipation channel design, the temperature rise is reduced by 15K compared with the traditional structure (measured data).

    Electromagnetic compatibility: passed EN55011 Class A EMC test, radiated interference <30dBμV/m.

     

    Analysis of Core Technology Innovation

    1. Standardized design system

    Standardized structure: 16KVA and below products all use a 235×180×210mm (length×width×height) chassis

    Electrical standardization: ±5% taps are standard on the primary side (±2×2.5% fine adjustment is optional); the secondary single-phase winding supports a maximum capacity allocation of 30%; the rectifier circuit is adaptable to 6-pulse/12-pulse topologies

     

    2 .Customized service capabilities

    Electrical parameter customization:

    Voltage combination: supports 27 common combinations including 380V/220V→220V/127V

    Special requirements: Can provide secondary multi-winding (up to 4 groups) independent output

    Structure customization:

    Protection level: IP20 (standard) / IP54 (with housing)

    Installation method: DIN rail / base / wall mount optional

     

    Quality Assurance System

    1 Certification Standards

    International certification: VDE0550 (Germany), IEC439 (International)

    Domestic certification: GB5226.1-2019 Machinery Safety Standard

    Special certification: Passed UL5085-1 American industrial equipment certification 

    2 Production process control

    Winding process: Vacuum pressure impregnation (VPI) treatment, partial discharge <5pC

    Core assembly: Silicon steel sheet stacking coefficient ≥ 0.96, no-load loss is 20% lower than the limit of JB/T10094

    Factory test: Each product has passed:

    Power frequency withstand voltage test (3kV/1min)

    Sudden short circuit test (simulating 25 times rated current impact)

     

    Typical Application Scenarios

    CNC machine tools: FANUC/Siemens 840D system.

    Medical equipment: Provide isolated power supply for CT machine high voltage generator.

    Rail transit: Meet the vibration requirements of EN50155 standard.