IBZDPS-W-108KVA transformer

The IBZDPS-W-108KVA is a medium-frequency transformer designed specifically for automotive can-making equipment (Model 300-350). Operating at a frequency of 500Hz-800Hz, it utilizes a water-cooled circulation system (8L/min) and Class F insulation. It features multiple voltage outputs (3/9.3V to 1/7.3V) and 85°C temperature control protection.

Product Details

Features

◆High frequency adaptability

Supports the medium frequency range of 500Hz-800Hz, optimizes the electromagnetic field response speed, and reduces eddy current loss.

◆Intelligent temperature control system‌

Integrated temperature sensor, automatically triggering protection mechanism at 85℃, and equipped with ZG3/8 interface water cooling system (flow rate 8L/min) to ensure continuous operation stability.

◆Multiple voltage outputs

Provides three sets of adjustable output voltages (3/9.3V, 2/8.3V, 1/7.3V) to adapt to different process requirements.

◆Reinforced insulation design‌

F-class insulation material (temperature resistance 155°C) has passed the 3800V/1min withstand voltage test (leakage current ≤ 0.5mA), ensuring high voltage safety.

Product Overview‌

Core structure: Water-cooled winding (copper coil + closed water channel) reduces eddy current loss, and modular design facilitates maintenance;

Electrical performance: Rated power 108kVA, input 380V dual voltage compatible, impedance matching optimized;

Protection mechanism: Real-time monitoring of temperature and cooling flow, automatic shutdown in case of abnormal conditions.

Application areas‌

1.Energy system for automobile can production line

▸Provides 500-800Hz medium frequency welding power for 300-350 fully automatic can making machines, using electromagnetic field focusing technology to achieve:

-Tank weld penetration control accuracy ±0.1mm.

-Continuous welding speed up to 120 cans/minute.

-The water cooling system ensures that the temperature rise is less than 15K during 8 hours of uninterrupted operation.

2.Frequency conversion system energy efficiency optimization solution

▸As a front-end transformer for a three-stage inverter architecture:

-Achieve efficient conversion from 380V to multiple voltages (9.3V/8.3V/7.3V).

-Total harmonic distortion (THD) < 3%.

-Working in conjunction with the IGBT inverter, the system's overall energy efficiency reaches 94%.