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IBZDPS-W-100KVA-1 transformer

The iBZDPS-W-100KVA-1 is a medium-frequency water-cooled transformer with a rated power of 100 kVA. Designed specifically for water-cooled welding equipment, it utilizes Class F insulation and a circulating cooling system. It supports a duty cycle of 20%-50%, making it suitable for high-frequency industrial power conversion scenarios.

    Features

    ◆Efficient cooling: Equipped with a ZG1/4 interface cooling circulation system (8L/min flow rate) to ensure stable operation within the 85°C temperature control protection threshold.

    ◆Wideband adaptability: The operating frequency range covers the mid-frequency band (specific value needs to be supplemented), optimizing power transmission efficiency.

    ◆Safety protection: Passed 3800V/1min withstand voltage test, leakage current ≤0.5mA, in line with industrial equipment safety standards.

    ◆Compact design: F-class insulation material (temperature resistance 155°C) reduces volume and adapts to welding machine integration requirements.

     

    Product Overview

    The transformer realizes medium-frequency power conversion based on the principle of electromagnetic induction. Its core design includes the following key components:

    Water-cooled winding system: Integrates highly conductive copper coils with closed water circulation channels, significantly suppressing eddy current losses through active cooling technology.

    Intelligent Protection Module‌: Built-in high-precision temperature sensor monitors operating status in real time and automatically activates power-off protection when the temperature reaches the 85°C threshold;

    Modular Architecture‌: Designed for quick assembly and disassembly, all insulation materials are UL certified for safety, ensuring maintenance efficiency and long-term reliability.

     

    Application

    1.Water-cooled welding power supply system‌

    Designed specifically for resistance welding machines and medium-frequency spot welding equipment, it uses closed-loop water cooling technology to ensure stable power output and effectively suppress the heat accumulation effect under high-frequency conditions. It is suitable for continuous welding scenarios such as automotive manufacturing and precision hardware.

    2.Integrated solution for medium frequency furnace for metal heat treatment‌

    Equipped with a high-frequency electromagnetic induction heating module (working frequency 1-10kHz), it can achieve rapid and uniform heating of steel, saving more than 30% energy compared to traditional industrial frequency heating, and significantly improving the efficiency of forging, quenching and other processing links.

    3.Industrial frequency conversion pre-stage transformer unit‌

    As a key component of the inverter system, it matches different input voltages through a multi-winding magnetic circuit design to achieve efficient AC-DC-AC conversion. It also has a harmonic suppression function to ensure the purity of the inverter output waveform.