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IBZDPS-T-50KVA transformer

The IBZDPS-T-50KVA is an industrial-grade, water-cooled medium-frequency transformer designed specifically for welding equipment. It operates in both 50Hz and 60Hz. Featuring Class F insulation and a dynamic temperature control mechanism, it delivers a stable low-voltage, high-current output of 5.5V-6.7V at an ambient temperature of 85°C, meeting the demands of high-precision welding processes.

    Features

    1.High-efficiency cooling system‌

    Integrated 8L/min circulating water cooling channel (ZG1/4 interface), combined with 50% duty cycle design, reduces temperature rise by 40% compared to air cooling solutions.

    The temperature sensor monitors the temperature in real time and triggers an automatic shutdown at 85°C.

    2.Double security protection‌

    Passed 3800V/1min withstand voltage test, leakage current is strictly controlled within 0.5mA.

    The magnetic core adopts vacuum impregnation process, and the partial discharge is less than 5pC (in line with PD-free standards).

    3.Wide adaptability‌

    Input voltage 380V±10% adaptive, output 6V±12% adjustable range.

    Magnetic circuit structure optimization, 50Hz/60Hz frequency band efficiency deviation <2%.

     

    Application Scenario

    ◆Metal processing field

    Applicable equipment: Water-cooled spot welding machine dedicated power supply system

    Technical performance:

    ▸ Reduce welding spatter rate to ≤3% (conventional solutions are approximately 8-12%) through precise current waveform control.

    ▸ The cooling efficiency of the electrode head is improved, and the service life of a single set of electrodes is increased from 4000 times to 5200+ times.

    ◆Automobile manufacturing industry

    Typical production line: multi-station automatic welding production line for body-in-white

    Key breakthroughs:

    ▸ 6.7V±1% regulated output, capable of welding 1500MPa grade hot-formed steel.

    ▸ Cooperate with the servo pressurizing system to achieve a welding nugget diameter deviation of ≤0.2mm.

    ◆New energy field

    Core application: multi-layer welding of power battery tabs

    Technical advantages:

    ▸ 0.1ms dynamic response, ensuring a 0.1mm copper-aluminum stack welding yield rate of ≥99.8%.

    ▸ Patented water cooling structure (patent number ZL2023 2 XXXXX.X) achieves a temperature rise of <15K during continuous operation for 8 hours.

    ◆Rail transit field

    Special working conditions: high humidity (RH85%), dusty welding environment

    Protective design:

    ▸ 3800V reinforced insulation + IP54 protection grade chassis.

    ▸ Anti-condensation coating winding, passed 48-hour salt spray test.