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IBZDPS-T-160KVA transformer

The 160kVA industrial water-cooled transformer, compatible with a 380V dual-frequency grid (50-60Hz), integrates 85°C intelligent temperature control and an 8L/min forced water cooling system. It passes the 3800V withstand voltage test (leakage current ≤ 0.5mA) and is designed specifically for high-load welding equipment.

    Product Overview

    Three-phase 380V input/12V output transformer, supports 20%-50% duty cycle, and uses F-class insulation material (155°C continuous temperature resistance). Core configuration:

    ZG1/4 standard interface water cooling system (flow rate 8L/min)

    85℃ graded temperature protection (air cooling → capacity reduction → power off)

    Complies with IEC 60076 standard (temperature rise ≤ 65K)

    Power frequency withstand voltage 3800V/1 minute (GB/T 16927.1-2011)

     

    Features

    1.Grid adaptability

    It supports 50Hz/60Hz dual-band automatic switching technology, an input voltage tolerance of ±5% (measured range 285-475V), and is compatible with mainstream global power grid standards.

    2.Safety protection system

    A triple temperature protection mechanism is used: when the internal temperature reaches 85°C, air cooling is triggered step by step, followed by reduced capacity operation and emergency power off response. Overload protection automatically initiates power capacity adjustment when the load current exceeds 50% of the duty cycle by monitoring the load current in real time. 

    3.Thermal Solutions

    Equipped with a military-grade ZG 1/4-inch high-pressure water cooling interface (compliant with ISO 228 standards) and a high-flow circulation system ≥8L/min, the temperature rise of core components is strictly controlled to ≤65K (IEC 60076 standard), improving heat dissipation efficiency by 300% compared to traditional air cooling.

    4.Extreme environment tolerance

    It has passed F-class insulation certification (continuous temperature resistance of 155°C/peak temperature of 180°C), maintains stable operation under 45°C ambient temperature and 95% RH humidity conditions, and has an insulation resistance of ≥100MΩ‌, meeting the requirements of high-humidity and high-temperature scenarios such as ships and mines.

    5.Electrical safety performance

    Leakage current ≤ 0.5mA (3800V power frequency withstand voltage test conditions), in line with GB/T 16927.1-2011 safety regulations.

    Application Scenario

    -Power supply for resistance welding machine groups in automobile production lines.

    -High current arc welding system for shipbuilding.

    -High frequency inverter welding equipment for pipeline engineering.

    -Heavy machinery continuous spot welding workstation.