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IBZDPS-150KVA transformer

The ZDPS series 150kVA power-frequency transformer is designed specifically for water-cooled welding equipment. It supports a standard 380V/50-60Hz industrial power input, integrates 85°C temperature control and a ZG1/4 interface water cooling system (8L/min), passes the 3800V withstand voltage test (Class F insulation), and is suitable for 50% intermittent load conditions.

    Product Features

    Precise adaptation: 50-60Hz power frequency optimized design to match the instantaneous high current requirements of the welding machine

    Active cooling: ZG1/4 quick-connect water cooling circuit (8L/min flow) with copper tube radiator

    Security Architecture‌:

    ▶ Temperature: Bimetallic over-temperature protection (85°C action)

    ▶ Electrical: 3800V/1min withstand voltage test (leakage current ≤ 0.5mA)

    ▶ Material: F-class insulation system (155°C heat resistance limit)

    Load specification: Maximum allowable 50% duty cycle (10-minute cycle)

     

    Product Overview‌

    Insulation system optimization

    Using VPI vacuum pressure impregnation process, double-layer epoxy resin coating achieves:

    Dielectric loss factor tanδ≤0.005 (at 50Hz).

    Partial discharge <10pC (at 1.5 times rated voltage).

    Effectively suppresses electromagnetic interference caused by welding arc (compliant with EN 61000-6-4 EMI standard).

    ‌Quick maintenance design

    The cooling unit adopts a quick-release flange structure (ISO 5211 standard interface).

    Module replacement time ≤ 15 minutes (saves 40% of working hours compared to traditional structure).

    Support hot-swap operation (need to cooperate with power-off protection program).

    ‌Certified Performance Parameters

    Three core indicators certified by SGS:

    ▶ Voltage stability: Fluctuation <3% when load changes suddenly (0-100% step test).

    ▶ Energy efficiency performance: no-load power consumption ≤ 1.2kW (150KVA model).

    ▶ Acoustic performance: Noise value ≤65dB(A) at 1 meter distance (equivalent to office environment).

    Application Locations‌

    1.Heavy equipment manufacturing sector‌

    -Hull section welding workstation (continuous welding of steel plates above 6mm)

    -Pressure vessel girth seam automatic welding system (including X-ray flaw detection station)

    2.Smart Factory Integration

    -Automobile body-in-white robotic welding line (takt time ≤ 90 seconds)

    -Hardware continuous flash butt welding production line

     

    3.Adaptation to harsh working conditions

    - Offshore platform anti-corrosion welding (IP55 protection level verification)

    -Oil pipeline repair work in desert areas (operating in a wide temperature range of -30℃~+50℃)